NICKEL-COPPER ALLOY — AGE-HARDENABLE

Monel K500 Tube Sheet

Monel 400's chemistry with aluminum and titanium added for age-hardening — roughly three times the yield strength of standard 400, for services that need Monel's corrosion resistance and can't accept 400's relatively low strength.

UNS N05500 ASTM B865 Precipitation-hardened

Chemical Composition

ElementMin %Max %
Nickel (Ni)63.070.0
Copper (Cu)27.033.0
Aluminum (Al)2.303.15
Titanium (Ti)0.350.85

Mechanical Properties (Age-Hardened)

PropertyTypical Value
Tensile Strength1050 MPa (aged condition)
Yield Strength (0.2% offset)750 MPa (aged condition)
Elongation20% min
Max. Practical Service Temp.~425°C (strength-limited)

Equivalent Grades

StandardDesignation
ASTM / UNSN05500
EN / DIN2.4375
Trade NameMonel® K-500 (Special Metals)

K500 vs. 400 — Which One

Attribute
Monel 400
Monel K500
Yield Strength
170-280 MPa
~750 MPa (aged)
Heat Treatment
Annealed only
Requires age-hardening
Best For
General HF/seawater service
Where higher strength is also required

See the full Monel 400 datasheet for the standard annealed grade.

Purchasing Specifications by Form

For Monel K500 / UNS N05500, the verified product-form owner for bar, rod, wire, forgings and forging stock is ASTM B865. ASTM B564 is not claimed for N05500. A plate ASTM number is not asserted here — leave plate as purchaser-stated / UNVERIFIED rather than inventing a specification.

ElementReference
Common nameMonel K500
UNSN05500
Bar / rod / wire / forgings / forging stockASTM B865 (SB-865 where applicable)
Plate / sheet / stripPurchaser-stated / UNVERIFIED — not asserted here
ASTM B564Not claimed for N05500

Age-hardening / condition matters for machinability and strength. Capture annealed vs aged stock path on the RFQ. See also annealed counterpart Monel 400 purchasing specs (B127 / B564).

SpecificationProduct form / roleHow to read it for tube sheets
ASTM B865 / SB-865Bar, rod, wire, forgings and forging stockVerified form owner for K500 — use this language for forging/bar paths
Plate ASTMNot invented on this pageIf plate is required, capture the purchaser-stated specification — do not assume a number from this site
ASTM B564Not asserted for N05500Do not associate B564 with Monel K500 / N05500

Useful information to include in an RFQ (not mandatory for every enquiry):

  • Alloy / grade (Monel K500) and UNS (N05500)
  • B865 product form; condition (aged vs annealed stock path)
  • Do not assume a plate ASTM or B564
  • Tube-sheet OD / dimensions / thickness (if applicable)
  • Tube OD, pitch, hole diameter and pattern
  • Drawing + revision, quantity, machining tolerance, inspection / testing

Continue from grade identity into product form and machining:

Applications

High-strength fasteners and components in the same seawater and sour-service environments as Monel 400, where the added strength allows thinner sections or higher mechanical loading — pump shafts and valve trim are more common than tube sheets, but the alloy is specified where both corrosion resistance and strength are required together.

Advantages & Limitations

Advantages

  • ~3x the yield strength of standard Monel 400
  • Retains Monel's corrosion resistance profile
  • Good resistance to seawater and sour service

Limitations

  • Requires precipitation-hardening heat treatment after machining
  • Higher cost and longer lead time than Monel 400
  • Lower practical temperature ceiling than the annealed grade

FAQ

Usually not — most tube sheet applications are governed by pressure/thickness calculations that standard Monel 400 satisfies without needing K500's extra strength. K500 is reserved for cases with a specific mechanical loading requirement beyond typical pressure-boundary duty.

The corrosion resistance mechanism is largely unaffected by the aging heat treatment, since it comes from the base nickel-copper chemistry rather than the aluminum/titanium precipitates that provide strength.

Yes, particularly in the aged condition — machining is typically done before aging where possible, since the material is softer and easier to work with before the strengthening heat treatment is applied.

Why Specify With NPRO India

Engineering-reviewed tube sheets — not commodity plate

Every enquiry is checked against governing code, material compatibility and manufacturing feasibility before a quote is issued. Use our product, material, grade and standards guides to freeze the RFQ — then confirm with engineering.

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